Optimization and Control of particle size are becoming ever more          important in the development of pharmaceutical products. Air jet          micronization is a well proven technique that consistently produces          particles in the 1-30 micron range.

         The advantages of air jet micronizers are; particle reduction occurs due          to particle to particle collisions with limited reduction from metal to          product contact and no generation of heat. Other advantages include          no moving parts and easy to clean surfaces.
         The primary benefit to micronizing is the better absorption of the drugs          to the Human System due to the increase in surface area.

         M/s Gudhi Engineering is a leader in Jet Mill Manufacturing. The Jet Mill          is designed to comply the Indian FDA, US FDA rules and in accordance          with cGMP specification for all Pharmaceutical Industries.

         CAPACITY –

         2 Inch 
         4 Inch
         8 Inch
        12 Inch

         M.O.C

         SS 304, SS 316, SS 316 L

         The Jet Mill is consisting of following main components:

         * Feeding System.
         * Milling Chamber.
         * Filtercon System.
         * Control Panel.

         Feeding System :

         We provide two types of feeding system along with the Jet Mill.         

         1. Vibratory Feeder:  The system is consists of Electromagnetic              Vibratory Feeder. It consists of product hopper with trough. The              vibration of the feeder can be adjusted with the knob provided on              the feeder.

         2. Screw feeder:  The system is consists of Twin or single screw which              will be driven by suitable motor and gearbox. The speed can be              controlled by Variable Frequency Drive.

            Milling Chamber:

            The Milling Chamber is made up of flat circular disc The material enters             the chamber through a ventury by pressurized air or any inert gas.             The micronisation in the chamber takes place due to the collision             between the incoming particles and the particles which are             accelerated into the spiral path. The larger particles of the product             get retained at the periphery of the chamber by a centrifugal force             and the smaller particles exit with the exhaust air from the central             port of the chamber.

            Filtercon System:

            The fine particles exhausted from the central port of the chamber get             collected in product receiver and the air get released from the filter             bag made up of Satin non shredding cloth. The filter bag is provided             with time controlled pneumatic bag shaking arrangement wherein the             bag is automatically cleaned with a set time interval. . Pneumatic             lifting system is provided for lifting product receiver.

           Control Panel:

           Non FLP / FLP, PLC based Electro-pneumatic control panel is provided.            The panel is designed as per the Indian Electrical Standard norms.


           SURFACE FINISH    
          
          Fully stainless steel construction with Internal 320 grit mirror finish               and external 240 grit mirror finish.

          Bid Blasting

 

 

Lab Model Jet Mill

 

  

 

 

Pressure Booster Assembly

 


     SALIENT FEATURES:

     Fully Automatic
     Single Unit Compact Design.
     Short path for product conveying.
     Digital controller.
     Precise Pressure control with FAIL-SAFE Interlock.
     Pneumatic Bag shaking.
     Pneumatic lifting system for lifting product receiver
     Feed line clogging dual control sensor.
     Grinding Ring clogging sensor.

     OPTIONALS:

     Jet mill can be supplied along with many options:

     Replaceable internal lining like TEFLON, CERAMIC etc.
     Pressure Booster system
     HEPA filter for exhaust.
     Air preparation unit.
     Air dryer
     Compressor.
     Air receiver tank with certification.

     APPLICATIONS:

     Jet mill is widely used in Pharmaceutical, Chemical, Food      industry, Cosmetics for milling the material below 25 microns up      to 1 micron or so. It is used for the Crystalline, Amorphous or      Agglomerated products, color pigments, heat sensitive      products etc. Hard materials milling such as Ceramics, glass etc.

 

 

 

 

Production Model Jet Mill

 

        Jet Mill Compressed Air Data :

Sr. No

Size of Jet
Mill

Approx.
Consumed CFM

Pressure
kg/cm2

CFM losses @
10%

compressor
Capacity @ 10
kg/cm2

1

4"

50

8

5

70

2

8"

100

8

10

165

3

12"

200

8

20

275

 

Details of the Client

Name of the Organization

 

         Address

 

 

 

 

 

 

 

        Contact No. /  Fax

 

        Email ID

 

        Contact Person

 

 

 

Details of the Product

        Nature of the Product

               1. Crystalline

 

               2. Amorphous

 

               3. Sticky

 

               4. Agglomerated

 

               5. Hygroscopic

 

               6. Fibrous

 

 

        Area

 

 

 

        Bulk Density of the Product

 

 

 

        React with Oxygen

          Yes                            No

 

 

        React with Nitrogen

          Yes                            No

 

 

        Explosive

          Yes                            No

 

 

        Toxic

          Yes                            No

 

 

        Input Particle Size in micron

 

 

 

        Output Particle Size in micron

 

 

 

        Output Capacity in Kg / Hr

 

 

 

Details of the Compressed Air available with you

         Press. / CFM

 

 

 

         Dryer